Photon Assay & G2 Truss

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Photon Assay Facilities, Engineered & Built

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Overview

Photon assay represents one of the most significant shifts in gold analysis in over a century. Compared to traditional fire assay, it's faster, non-destructive, and handles much larger sub-samples — improving representativity for coarse gold mineralization and dramatically reducing per-sample turnaround. But the technology itself is only half the equation. Deploying it onsite requires a facility engineered specifically for what photon assay needs.

This page shows two halves of the same project: a purpose-built photon assay facility with integrated sample preparation, and the G2 Commercial Structural Shell (CSS™) engineered wood-truss construction system that makes building that facility fast, predictable, and site-friendly.

A complete photon assay workflow under one roof — receiving to result.

The Facility · PA-P2-V1

Twin-console photon assay with integrated sample prep.

The PA-P2-V1 layout brings the full photon assay workflow — from sample receiving through prep, drying, crushing, and analysis — under a single 52' × 52'-11" roof. The Rocklabs Mid Boyd twin-console configuration is paired with dedicated Linac, Modulator, and Automation cabins, sized to support production throughput onsite.

PA-P2-V1 photon assay facility floor plan
Zone 01

Receiving & Drying

Sample intake with Alsto 2M3 drying ovens and drying rack staging — the first hand-off in the workflow.

Zone 02

Crushing

Twin Rocklabs Boyd Crusher RSD stations with paired consoles, designed for high-throughput sample preparation.

Zone 03

Photon Assay

Automation, Linac, and Modulator cabins housed in their own shielded zone, with chiller and compressor support adjacent.

Zone 04

Support & Utilities

Electrical, dust collection, make-up air, and QC hood — sized for sustained production-scale operation.

Analysis Time
~2 min
Per sample analysis cycle, non-destructive.
Sample Size
400–650 g
Bulk sample in jarred containers — far larger than fire assay charges.
Throughput
Up to 1,400
Samples per day at production scale.
Elements
Au · Ag · Cu
Plus complementary elements; detection down to ~0.02 ppm Au.

The shell that makes it possible — built off-site, assembled fast.

Construction · G2 CSS™

G2 Commercial Structural Shell.

Photon assay facilities need real structure — shielded equipment cabins, load-bearing roof spans for ventilation and dust collection, and a building envelope that can be erected quickly and on a tight site. The G2 CSS™ system uses prefabricated engineered wood components — including the proprietary G2T™ open-web truss — manufactured in plants across the country and assembled onsite in days rather than weeks.

Construction Sequence   G2 CSS™ — day-by-day assembly of the wood-truss structural shell 3:00 · 720p
G2 CSS engineered wood truss structural shell 3D view

Engineered for the loads modular labs need to carry.

The structural shell is more than a building — it's an engineered platform that has to accommodate shielded photon assay cabins, dust collection systems, make-up air units, and HVAC loads, all while spanning the working zones of a busy lab floor below. The G2T™ open-web truss system gives a shallower roof envelope than traditional construction, with engineered fastener patterns and connection details designed and stamped for the specific project.

Because the wall panels and trusses are prefabricated off-site at G2's manufacturing plants, the work that happens onsite is mostly assembly — not framing from raw lumber. That changes what site conditions you need, what labor mix is required, and how long the structure takes to close in.

01 · Strong

Engineered Loads

G2T™ trusses are designed and stamped for the actual loads the lab will carry — equipment, mechanical, snow, wind, seismic.

02 · Simple

Prefab Components

Wall panels and trusses arrive on site ready to assemble, with fastener patterns and connection details predefined.

03 · Supported

EOR Services

Engineer-of-Record services available through G2 ProServ in conjunction with the structural shell deliverables.

04 · Sustainable

Wood-Framed

Engineered wood construction with lower embodied carbon than equivalent steel-framed structures.

What the construction sequence looks like.

The G2 CSS™ system is engineered for rapid site assembly. The video above shows the construction animation; the phases below summarize how a typical lab shell comes together over a handful of working days.

Day 1

Wall Panel Erection

Prefabricated wall panels arrive and are set on the prepared slab. Anchoring and panel-to-panel connections completed.

Day 2

G2T™ Truss Installation

Open-web wood trusses are lifted into place, connected to bearing walls, and locked in with engineered fasteners.

Day 3

Bracing & Sheathing

Permanent bracing installed, structural sheathing applied. The shell is now load-bearing and weather-ready.

Day 4+

Envelope & Fit-Out

Roofing, exterior finishes, and interior fit-out begin. Lab equipment installation follows the structural close-in.

Get In Touch

Planning a photon assay facility?

Whether you're sizing a single twin-console layout or a full-scale production facility, we'll work through the workflow, the structure, and the deployment timeline with you.

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